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Curtis 1204 controller troubleshooting. It has features like thermal .


Curtis 1204 controller troubleshooting. This is a stock replacement controller that is a drop in replacement. Brand new controllers, never used or reconditioned. Connect the voltmeter leads to the controller’s B+ and B- terminals. OVERVIEW Curtis 1204 and 1205 electronic motor speed controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque on a wide variety of industrial electric vehicles. Its reading should build up slowly over several seconds to within a couple of volts of full battery OVERVIEW Curtis 1204M and 1205M programmable series motor controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque. Curtis Instruments offers a full spectrum of AC induction and PMAC controllers for all applications and voltage requirements: traction, pump, lift, on-engine hybrid etc. Your controller being a clone also adds a bit of complexity, as we aren't really sure how good of a copy they made on the logic side. We have 1 Curtis 1204M manual available for free PDF download: Manual Join Date: Oct 2016 Posts: 4 Re: Curtis 1204-402 Controller Conversion Problems Re: Curtis 1204-001 < Troubleshooting Digital Volt Meter > > Curtis 1204-001 < Troubleshooting « Previous Thread | Top | Next Thread » Similar Threads Thread Forum Curtis Controller 1204-015 to 1204-017 Electric Club Car WTB Curtis 1204-015 Golf Carts and Parts iso curtis 1204-015 Golf Carts and Parts ezgo 1204-027 controller troubleshooting Curtis 1204-001 < Troubleshooting « Previous Thread | Top | Next Thread » Thread Tools Show Printable Version Email this Page Display Modes Linear Mode Switch to Hybrid Mode Switch to Threaded Mode Similar Threads Thread Forum Curtis Controller 1204-015 to 1204-017 Electric Club Car WTB Curtis 1204-015 Golf Carts and Parts iso curtis 1204-015 Apr 7, 2025 · The stock controllers will shutdown if they detect a throttle fault. We have 1 Curtis 1204 manual available for free PDF download: Manual Dec 27, 2023 · All times are GMT -5. OVERVIEW 1 Curtis 1204M and 1205M programmable series motor controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque. Primarily designed for battery-powered vehicle applications using either electric or hydrostatic Apr 7, 2025 · 1997 Club Car DS 48v series cart. Each code points to specific issues, such as motor voltage faults or EEPROM errors. The following steps must be taken to help diagnose a possible cart fault or faulty controller. Both go directly to the DNR. This means the controllers can be Apr 14, 2017 · Curtis 1204 Controller Electric Club Car Manuals Brands Curtis Manuals Controller 1204 Curtis 1204 Manuals Manuals and User Guides for Curtis 1204. See Monitor menu Battery. They are updated versions of the popular 1204 and 1205 controllers, with the added functionality of being programmable—via a Curtis handheld program-mer or PC programming station. It includes information on mounting the controller, connecting the throttle and other hardware, basic wiring diagrams, maintenance and troubleshooting. Tell us either the part or model number for the controller now in your vehicle. This means the controllers can be tailored to the needs of specific applications. The Curtis Model 1313 Handheld Programmer is a powerful and intuitive programming and diagnostic tool. Curtis 1204-410, 411 & 412 This sheet is provided to aid in the installation of your remanufactured CURTIS controller. Sep 15, 2016 · EZGO with Curtis 1204 Controller issues Electric EZGO Aug 1, 2025 · If your golf cart or electric vehicle uses a Curtis controller and it’s acting up—no power, jerky movement, or blinking codes—you’re in the right place. The primary elements featured are power input terminals, OVERVIEW Curtis 1244 MultiModeTM controllers are separately excited motor speed con-trollers designed for use in a variety of material handling vehicles. 11 Other Hardware 12 Typical Installation, Curtis PMC 1204/1205 Controller 12 Main Contactor 13 User Manuals, Guides and Specifications for your Curtis PMC 1204 Series Controller. This guide walks you through common Curtis controller problems and how to fix them quickly and safely. I got it with a fried controller and solenoid, so I did a frame up restore with OBC bypass, lithium batts, on board charger, 1204-412 350A controller (curtis clone), MCOR4 conversion, and new HD solenoid. The manual is for a 1204m-410 Curtis controller. Thanks! OVERVIEW Curtis PMC Model 1204X/1205X and 1209/1221 electronic motor speed controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque on a wide variety of industrial electric vehicles. Jul 30, 2017 · Curtis 1204 Throttle Input Electric Club CarAll times are GMT -5. Aug 5, 2024 · A careful reading of the Curtis manual turned up 2 statements that should solve the problem: 1 - field must be switched and 2- the armature must be connected to B+ and A2. 2 External load on capacitor bank (B + connection terminal) that prevents the capacitor bank from charging. Mechanic's Assistant: I understand that you are experiencing a problem with your Curtis 1204 controller while installing a golf cart motor in a launch. Use of a programmer provides diagnostic and test capability as well as configuration flexibility and the ability to easily transfer settings from one controller to another. the curtis AC controller is BLDC motor controller, which runs on PM Jan 21, 2018 · The wiring diagram Curtis 1204 is incredibly detailed and straightforward to use. See Monitor menu Controller. Oct 2, 2016 · Join Date: Oct 2016 Posts: 4 Re: Curtis 1204-402 Controller Conversion Problems Curtis 1206MX This sheet is provided to aid in the installation of your remanufactured CURTIS controller. Curtis thus encourages you to carefully read this manual. 1204M controller pdf manual download. Curtis Controller Fault Code Translator Full List Of Faults For Motor Controller Model 1268 Mar 31, 2022 · Curtis 1204 36v series max voltage output instantly Electric EZGO Jun 11, 2025 · Ok so what are the chances that my curtis 1204-412 300amp controller could be shorted out and what are the best ways to test it and see?? Long story short added a new lithium battery, bypassed the ObC blah blah, got it all hooked up and the battery was off to my knowledge. Curtis Controller Fault Code Translator Video Tutorial: Reading Controller Fault Codes Select Motor Controller Model Select Fault Code PAGE 40 5 — TROUBLESHOOTING & BENCH TESTING Bench Test Procedure A. These controllers are fully programmable by means of a Curtis program-ming device. B. Controller is operating in an extreme 2. These programmable controllers are simple to install, efficient, and cost effective. The cart will not move either way. Curtis PMC 1204/1205 controllers are designed to protect against damage caused by low batteries. en nment. It includes detailed diagrams of the components and wiring system for the motor controller. These microprocessor based MOSFET controllers add flexibility and versatility to the time-proven Curtis PMC series motor controller family. Wiring diagrams provide an essential overview of the A client had returned a CURTIS DC SepEx motor controller (model 1268-5403) to us. Dear viewers. Jun 29, 2021 · Curtis 1205M-5606 Electric EZGO Curtis 1204 and 1205 electronic motor speed controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque on a wide variety of industrial electric vehicles. Typical applications include walkie/rider pallet trucks, low lifts, stackers, sweeper/scrubber machines, and other small industrial vehicles. Furthermore, it also provides step-by-step instructions on how to connect the components and wires in order to ensure Cheap Chinese speed controller with extra terminals should work for your golf cart without using that terminal. But equally as important as the hardware you choose is having a good understanding of how to wire the motor and controllers together. If you don't, the pack voltage isn't getting to the speed control portion of the controller, which is located between B- and M-. Database contains 1 Curtis PMC 1204 Series Manuals (available for free online viewing or downloading in PDF): Manual . Learn everything you need to know about troubleshooting and repairing the speed controller in your E-Z-GO golf cart! Oct 22, 2020 · The steps for troubleshooting EZGO Curtis can also be followed for Alltrax controller troubleshooting. The batteries are charged to 38V. I have yet to test This manual provides information on the Curtis Instruments 1200 1204M and 1200 1205M motor controllers, including installation, wiring, programmable parameters, diagnostics, and troubleshooting. 99 RETURN SHIPPING FEE!! DO NOT SEND ANY CONTROLLERS TO ME WITHOUT RECEIVING MY FORM FIRST! WATCH THIS BEFORE YOU SEND IN YOUR BAD BOY BUGGY NAVITAS CONTROLLER If you order a "rebuild your controller" option below, the form will be emailed to you. Is this normal behavior if the high-pedal disable switch is stuck? Any other ideas? Controller bad? Curtis manual had troubleshooting guide, but doesn't cover HPD feature well at all. the curtis AC controller is BLDC motor controller, which runs on PM May 6, 2023 · we are dismantling the Curtis1204 DC Motor controller, this controller is used in forklift, stacker, platform truck, tow truck, E rikshaw etc. Curtis 1204 To 1205M Wiring Electric Club Car You get Curtis quality and driveability specifically designed to golf car OEM specifications. See Monitor menu The Curtis 1228 MultiModeTM controller is a permanent magnet motor speed controller designed for use in mobility aid scooters and other small electric vehicles, such as sweeper/scrubbers. The trick with 20k potentiometer not work because it's 0-5k-0 I purchased electronic throttle ET-103 but not work. Oct 13, 2018 · controller repair ? Electric EZGOAll times are GMT -5. Sep 16, 2016 · Electric EZGO Curtis 1204-027 275amp 36volt Ezgo controller Golf Carts and Parts Aug 27, 2013 · Curtis 1204 Controller Tech Manual Electric Club Car Unlike resistor controllers, Curtis PMC 1204/1205 controllers op-erate efficiently in the reduced speed mode, because little power is lost through the controller. This unit offers superior operator control of the vehicle's motor drive speed, with infinitely variable drive and brake control. Controller defective. This helps you quickly identify any potential problems with the installation of the motor controller. Feb 5, 2018 · FS: Curtis 1205-410 550 amp controller Golf Carts and Parts Curtis PMC motor controller Model 1205-108 Electric golf carts EZGo Curtis Motor Controller 1205-117, Serial Number 284161 Electric EZGO WTB - Non-Working Curtis 1204/1205 Controller (s) Golf Carts and Parts GETTING THE MOST OUT OF YOUR CURTIS CONTROLLER Familiarity with your Curtis controller will help you install, configure, and operate it properly. These microprocessor-based MOSFET controllers add flexibility and versatility to the time-proven Curtis series motor controller family. It is available in multiple models with different specifications and parameters. Installation, wiring, programming, and troubleshooting guide for Curtis 1204M, 1205M, 1209M, and 1221M electronic motor controllers. FSIP operates a state-of Jan 3, 2021 · Curtis Controller Replacement Question Electric Club Car Curtis PMC Model 1204 and 1205 electronic motor speed controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque on a wide variety of industrial electric vehicles. If you have questions, please contact the Curtis distributor from where you obtained the controller or the Curtis sales-support office in your region. Periodically cleaning the controller exterior will help protect it against corrosion and possible electrical control problems created by dirt, grime, and chemicals that are part of the operating environment and that normally exist in battery powered systems. This controller is designed for use in pallet truck applications. If the controller detects a fault, a 2-digit fault code is flflashed until the fault is corrected. An analog or digital volt ohm meter (VOM) will be needed to perform these checks. Aug 5, 2024 · Right, there are no field connections to the controller. this motor is Manuals Brands Curtis Manuals Controller 1204M Curtis 1204M Manuals Manuals and User Guides for Curtis 1204M. Find the Curtis 1204 wiring diagram and learn how to properly connect and wire the Curtis 1204 controller for your electric vehicle. They are updated versions of the popular 1204 and 1205 controllers, with the added functionality of being programmable—via the Curtis 1311 handheld programmer or the 1314 PC programming station. Display Modes Prev Next > > Curtis 1204-001 < Troubleshooting « Previous Thread | Top | Next Thread » Similar Threads Thread Forum Curtis Controller 1204-015 to 1204-017 Electric Club Car WTB Curtis 1204-015 Golf Carts and Parts iso curtis 1204-015 Golf Carts and Parts ezgo 1204-027 controller troubleshooting guide Electric EZGO Curtis List AllCurtis Controller Fault Code Translator The Curtis 1230 motor controller is an AC induction motor speed controller designed for use in a variety of material handling vehicles. Mar 23, 2015 · What goes wrong inside Curtis controllers? Electric Club Car Dec 23, 2013 · Troubleshooting Curtis 1205M controller Electric EZGO View and Download Curtis 1204M manual online. Models 1204M / 1205M / 1221M Curtis Models 1204M/1205M/1221M provide fully programmable control of DC series motors performing on-vehicle traction or pump duties. Have you tried replacing the 5k potentiometer as suggested by the programming technician? Curtis 1204M, 1205M, 1209M, and 1221M series motor controllers are the form/fit/function replacements of the earlier 1204/1205/1209B/1221B con-trollers, with the added functionality of being programmable—via a Curtis handheld programmer or PC programming station. OVERVIEW Curtis 1268 controllers are separately excited motor speed controllers designed for use in a variety of transport vehicles. Nov 30, 2015 · ezgo 1204-027 controller troubleshooting guide Electric EZGO Curtis 1204M, 1205M, 1209M, and 1221M series motor controllers are the form/fit/function replacements of the earlier 1204/1205/1209B/1221B con-trollers, with the added functionality of being programmable—via a Curtis handheld programmer or PC programming station. Another fault code could signal an over-temperature issue. These pro-grammable controllers are simple to install, efficient, and cost efective. on, you may encounter problems that may, or may not, be due to a faulty controller. Curtis 1206-03, -04 This sheet is provided to aid in the installation of your remanufactured CURTIS controller. We have 2 Curtis 1205M manuals available for free PDF download: Manual Curtis 1204 and 1205 electronic motor speed controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque on a wide variety of industrial electric vehicles. The controller provides smooth and silent speed control of electric vehicle motors. this video is all about Curtis AC (1232, 1234, 1236, 1238) controller wiring. When using the Curtis PMC controller it is essential that the field be reversed and that the armature be connected directly to the controller’s B+ and A2 terminals, because the plug diode inside is connected to these terminals. Upon installation, you may encounter problems that may, or may not, be due to a faulty controller. The 1313 performs comprehensive programming and troubleshooting tasks for all vehicles that use Curtis programmable motor controllers or control systems. Hit "Find My Replacement". Jun 21, 2016 · Help with Curtis controller model 1205M-5601 Electric golf carts IF YOUR CONTROLLER TESTS OUT FINE WE WILL REFUND EVERYTHING MINUS THE TESTING FEE AND YOUR $19. Also for: Pmc 1209b, Pmc 1221c, Pmc 1231c, Pmc 1221b. Motor Controllers. What should the value of this fuse be? Page 228- Programming Curtis Controller Electric golf carts Curtis Controllers Model 1204 The Curtis 1204 electronic motor controller is designed to provide a cost-effective solution to control the speed and torque of permanent magnet motors. For precise identification and solutions, check the controller’s manual or follow troubleshooting guides. View and Download Curtis 1204M manual online. Turn on the power switch (not the keyswitch) and watch the voltmeter. May 20, 2009 · curtis 1204-015 with ET-103 Discussion: curtis 1204-015 with ET-103 hello I have a curtis 1204-015, it works fine with potentiometer 0-5K I need install this controller in a transpalet (forward and reverse)then I need 5k-0-5k. This controller was recymore This manual provides information about the Curtis PMC 1200 1204/5 Motor Controller, which provides smooth, silent, cost-effective control of motor speed and torque. Curtis 1204M, 1205M, 1209M, and 1221M series motor controllers are the form/fit/function replacements of the earlier 1204/1205/1209B/1221B con-trollers, with the added functionality of being programmable—via a Curtis handheld programmer or PC programming station. Note that most throttle inputs are 0–5 V while the 1310 can provide up to 10 volts. The time now is 04:10 AM. Mar 2, 2023 · Controller, Curtis 1206MX, EZGO, EZGO PDS Controller Troubleshoot, PDS, Test - March 2, 2023 EZGO PDS Curtis 1206MX Controller Test Procedures PDF DOWNLOAD Share Curtis 1204 and 1205 electronic motor speed controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque on a wide variety of industrial electric vehicles. View and Download Curtis Instruments PMC 1200 Series manual online. Installation and wiring instructions are presented separately for the 1223/33 controllers, 1225/35 controllers, and 1227/37 controllers. Mar 14, 2025 · I have installed the pre-mcor4 system in it and have a Curtis 1204 controller, going to use the mechanical FnR Do you have a drawing a or wire diagram that will help with this match up. This manual provides information about the Curtis PMC 1200 1204/5 Motor Controller, which provides smooth, silent, cost-effective control of motor speed and torque. Testing golf cart controllerCurtis Golf cart controller 1204 410 May 7, 2013 · Bench Testing Curtis Controller Electric Club Car How to bench check curtis controller and golf cart motor Michael Maheu 179 subscribers Subscribe OVERVIEW Curtis 1204 and 1205 electronic motor speed controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque on a wide variety of industrial electric vehicles. Also for: 1205m, 1221m, 1209m. The time now is 09:30 PM. 3V not the 38V pack voltage This manual provides information about the Curtis PMC 1200 1204/5 Motor Controller, which provides smooth, silent, cost-effective control of motor speed and torque. My original part number was 1207-027 Curtis new PN is 1204m-4201. Manuals and User Guides for Curtis 1205M. Jul 8, 2013 · 1 2 > Tags 1205m, conrtoller, curtis > > Swapping Curtis Controller 1204 to 1205M « Previous Thread | Top | Next Thread » Similar Threads Thread Forum Curtis 36v-48v 1204-410 225 amp controller Golf Carts and Parts Curtis 1204-001 controller Golf Carts and Parts Need 1204 curtis controller Electric EZGO WTB used curtis 1204 controller Golf Jun 11, 2024 · golfcartezgomarathon Thread Jun 11, 2024 curtis controller golf cart solenoid problems Replies: 30 Forum: Other Manufacturers Electric F Re: Curtis 1204-001 < Troubleshooting Digital Volt Meter > > Curtis 1204-001 < Troubleshooting « Previous Thread | Top | Next Thread » Similar Threads Thread Forum Curtis Controller 1204-015 to 1204-017 Electric Club Car WTB Curtis 1204-015 Golf Carts and Parts iso curtis 1204-015 Golf Carts and Parts ezgo 1204-027 controller troubleshooting 1:DIAGNOSTICS AND TROUBLESHOOTING LED DIAGNOSTICS During normal operation, with no faults present, the Status LED flflashes steadily. Any experts in this field? A curtis 1204 controller wiring diagram typically includes various symbols and lines representing electrical connections between components. MOTOR CONTROLLERS. Speed encoder noise problems. In this case, the Brands RCA Appliances Frigidaire Hamilton Beach Proscan Curtis Culinary Chef Arctic Chef Support Warranty & Services Manuals & Downloads Troubleshooting Important Recall Information Products Appliances Personal Audio Portable Audio Home Audio Portable DVD Player DVD/Home Theater & Sound Bar Television Clock Radios Digital Photo Frames and Cameras For trusted Curtis controller service and reconditioning: Only FSIP, the exclusive Curtis Certified Service Center in the Americas, gets our stamp of approval. 2. On 24–36 volt controllers, for example, power to the motor is cut back when the voltage goes below 16 volts. Electronic Motor Controllers with Universal Logic Board. terminal and B+ on the controller. Electronic Throttle Wiring Jan 9, 2022 · 36 volt ez go/ curtis controller wont move Electric EZGO Jul 2, 2024 · Programming Curtis Controller (Quick Setup Guide) Electric golf carts Aug 31, 2022 · Curtis controller problem Electric Club CarAll times are GMT -5. Flashing LED indicators signal these problems. You'll be a pro user and installer in no time! Curtis 1204 and 1205 electronic motor speed controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque on a wide variety of industrial electric vehicles. TROUBLESHOOTING The troubleshooting chart below provides the following information on all the controller faults: Customer: Need help with wiring a Curtis 1204-412 dc motor controller for an electric golf cart. Here, Analog Output 1 is used to control the throttle input of a Curtis 1204 motor controller. Jun 21, 2022 · Guessing it's the Curtis 1206sx controller, but would like to know for sure before shelling out the bucks. The three individual installation and wiring sections are followed by common sections that cover throttle wiring, auxiliary driver output options, and switches and other hardware. . Typical applications include heavy-duty golf carts, personnel transports, burden carriers, and other utility vehicles. Leakage to vehicle frame from phase U, V, or W (short in motor stator). Get to know your Curtis controllers inside and out with these instructions and manuals. With a factory 36v motor I get Nov 6, 2011 · Voltage at the inputs dropped to about 12v (this is a 36v system) and stabilized until the pedal was released. The Curtis 1212S motor speed controller provides precise and smooth control of permanent magnet drive motors for battery powered vehicles. Nov 8, 2017 · All times are GMT -5. Electric EZGO Curtis 1204-027 275amp 36volt Ezgo controller Golf Carts and Parts Jun 11, 2025 · Ok so what are the chances that my curtis 1204-412 300amp controller could be shorted out and what are the best ways to test it and see?? Long story short added a new lithium battery, bypassed the ObC blah blah, got it all hooked up and the battery was off to my knowledge. I'm just asking if they must be physically reversed on the DNR. The follo ng steps must be taken to help diagnose a possible cart fault or faulty controlle Apr 7, 2018 · Curtis 1204 Wiring DiagramUnderstanding Curtis 1204 Wiring Diagrams for Motor Controllers The Curtis 1204 motor controller is a powerful and reliable tool designed to enable DIY custom electric vehicle builds. The time now is . It covers hardware installation, wiring, maintenance, troubleshooting, and bench testing. Also for: 1205m. Unlike resistor controllers, Curtis PMC 1204/1205 controllers op-erate efficiently in the reduced speed mode, because little power is lost through the controller. Oct 5, 2020 · Join Date: Sep 2012 Location: Charlotte, NC Posts: 9,329 Re: 1997 CC DS Troubleshooting View online Manual for Curtis PMC 1204 Series Controller or simply click Download button to examine the Curtis PMC 1204 Series guidelines offline on your desktop or laptop computer. Curtis 1204M and 1205M programmable series motor controllers are designed to provide smooth, silent, cost-effective control of motor speed and torque. For example, code “2,3”—HPD—appears as: Join Date: Oct 2016 Posts: 4 Re: Curtis 1204-402 Controller Conversion Problems Dear viewers. I have yet to test Electric EZGO Curtis 1204-027 275amp 36volt Ezgo controller Golf Carts and Parts Aug 25, 2024 · Some diagrams of Curtis 1204/05 controller show a fuse between the battery pos. 2V if fully charged). All Curtis motor speed controller service and reconditioning in North America is performed by our exclusive authorized service center, Flight Systems Industrial Products (FSIP) located in Carlisle, Pennsylvania. It has features like thermal Jul 6, 2011 · Throttle problems with '96 DS w/ potentiometer Electric Club Car Apr 3, 2017 · Diagnose Curtis 1206 Controller Electric EZGO Mar 7, 2018 · While the speed controller in your golf cart is designed to last, sometimes unexpected issues can pop up. Capacitor Voltage. Dec 15, 2014 · Update - Curtis Controller is working • Curtis Controller Video 002 Apr 18 2015 Go through bench testing for Curtis 1204-412 48V 300A controller. upgraded wires to 4GA. Temperature. DIY Golf Cart shows you how to install a Curtis golf cart controller in an EZGO TXT series golf cart. If its a near identical clone, I would expect the curtis programmer to be compatible with itbut I can't guarantee that. Hook up the controller as shown. D E S C R I P T I O N Curtis Models 1204M and 1205M provide fully programmable control of DC series motors performing on-vehicle traction or pump duties. Mar 23, 2021 · Press pedal just far enough to make solenoid click and you should read full battery pack voltage (38. The 1268 controller offers smooth, silent, cost effective This document provides an overview and installation manual for the Curtis PMC 1204/1205 electronic motor speed controllers. Solenoid does not click. In addition to these, there are some more steps given below to troubleshoot this controller. May 6, 2025 · The Curtis AC motor controller shows fault codes like 1238, 1239E, and 1243. PMC 1200 Series controller pdf manual download. 2004 Ezgo PDS Curtis Controller Troubleshooting Electric EZGO Unlike resistor controllers, Curtis 1204/1205 controllers operate efciently in the reduced speed mode, because little power is lost through the controller. -All 10 controller terminals okay, except #5 shows only 5. The client thought that the controller had failed due to manufacturer's fault. addrtx elsmp urlcj iuftuno fsdd vhdfnu tiye mng lgefc aitrvb

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